PC-400 dosing machine

The maximum capacity of this dosing machine is 7.3 kg per second.
APPLICATION AREA
A wide range of polyurethane foam products
  • Thermal insulation of steel pipes with diameters up to 1420 mm and lengths up to 12 meters
  • Production of high-density and large-size sandwich panels
GENERAL SPECIFICATIONS
— Overall dimensions: 4350 × 1700 × 1630 mm (excluding tanks)
— Machine weight: 2.5 t (depending on configuration)
— Power supply: 380 V, 50 Hz, 3 phases
— Power: 120 kW
— Compressed air: dry industrial (6 or 8 bar)
— Operating temperature: from 0°C to +60°C

— Number of components: 2

  • Ratio range: 1:5 – 5:1
  • Maximum capacity
    at B:A ratio
    1:1 5600 g/sec
    1.8:1 6500 g/sec
  • Tank volume: 0.63 m³
CONFIGURATION
Basic configuration
  • Pneumatic pumps for transferring components from supplier barrels/IBCs into the tanks of the high-pressure dosing machine
  • Tanks with a capacity of 0.33 m³, 0.63 m³, or 1 m³ (depending on machine capacity), equipped with water jackets for component temperature control and a visual level gauge. They can be installed on the dosing machine frame or placed nearby (as agreed with the customer).
  • Electrical cabinet with a control system equipped with a Delta controller
  • Stirrer on the component A tank
  • Temperature sensors and adjustable safety valves
  • Axial piston pumps combined with electric motors, with optional use of magnetic couplings
  • Frequency converters allowing adjustment of each pump’s capacity and the component ratio
  • Filters with a drain valve for removing filtered particles
  • Hydraulic station with a hydraulic accumulator for controlling the hydraulic cylinder in the mixing head and shut-off valves for switching between small and large circulation circuits. The pressure is set automatically within the range of 90–180 atm.
  • Control via touchscreen with 60 programs. Optimal control of level, temperature, and pressure with built-in protection. “Weekend mode” for efficient component circulation. Input of pipe data: steel pipe diameter, casing (GI/PE) diameter and length, with automatic material consumption calculation. Reliable data storage and transfer to a USB drive.
  • Single-cylinder or dual-cylinder (L-shaped) dispensing head.
  • Rotating boom with a length of 2.2–4 m, operating angle – 270°.
  • Remote control panel
  • Additional equipment
    — Chiller (device for cooling/temperature control) of components
    — Tank level sensors
    — Systems for automatic component injection
    — ​​Stirrer for tank B
    — Magnetic couplings for pumps
    — Mobile trolley on rails. The high-pressure dosing machine can be installed on a trolley and move along the rails along the molds
    — Automatic raw material warehouse (storage tanks A and B, 4 m3 each)
    — Electrical cabinet with a control system equipped with a Siemens controller
Payment methods
Are you planning to buy a high-pressure dosing machine (filling machine) for filling polyurethane foam products?

Available payment options: by invoice, through leasing, through business support programs, on individual terms.

Payment scheme:

50% prepayment, 40% upon equipment readiness for shipment, 10% within 5 working days after signing the commissioning certificate at the customer's plant. The price includes commissioning work, personnel training, technology and warranty service for 2 years.
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